From production of the ink in your ball-point pen, to the hydraulic brake fluids of your car - ethylene glycol finds itself in a wide variety of industrial applications. Controlled heating of ethylene glycol is, therefore, of significant interest in the industry. One way to do this is to use a Double-pipe Heat Exchanger (DPHX).
In our project, we designed and fabricated a prototype counter-flow double-pipe heat exchanger, to be used in water-controlled heating of ethylene glycol. Moreover, we optimized the pipe dimensions to achieve the required heat transfer using minimal build materials, thus minimizing material costs.
Our target was to raise the temperature of ethylene glycol flowing at a rate of 0.2kg/s from 26°C to 30°C, using water at 85°C flowing at a rate of 0.5kg/s. In order to achieve this target, a five-step design process was followed to select the dimensions of the counter-flow DPHX.